manufacturing
It starts with a grain of sand
The basic ingredients in the production of glass are always the same, approx. 60% quartz sand, approx. 20% lime-dolomite mixture and approx. 20% a soda-sulphate mixture. As early as 650 years before Christ, there was the following saying that describes glass production: “ Take 60 parts sand, 180 parts ash from sea plants, 5 parts chalk – and you get glass . ”
The so-called glass melt is created from these ingredients at around 1600 degrees Celsius. The prerequisite for every further processing step.
Here you can see mechanical production of glass, how it produces glass products in a fantastic way at low cost and on a massive scale. Beautiful and good for getting an idea - but not comparable to what we make!
The magic of SmacoGlas: craftsmanship on the German border
Have you ever been to the Czech Republic? As soon as you cross the border, you are greeted by the picturesque Ore Mountains, which you can hardly get enough of!
Our unique SmacoGlas cold cuts boxes and lids are made in the picturesque region, near the German border. These products embody the rich tradition of glassmaking in this area and are the result of a special manufacturing process.
The mastery of glassmakers
The SmacoGlas cold cuts boxes and lids are made by hand in this region. Each piece is a work of art, shaped by experienced glassmakers who work the glass with dedication and precision. The non-conical shape of the boxes represents a special challenge that can only be mastered through skill and a deep understanding of the material.
The secret of Czech glass
The Czech history of glassmaking dates back to the 13th century and is full of stories and legends. One of them tells of a glassmaker who searched deep in the forest for the purest spring water. There he met a forest fairy who told him the secret of Czech glass. She explained to him how the local sands and minerals made the glass crystal clear and pure. Before she disappeared, she gave him a sparkling gemstone, which was used in every piece of glass from then on.
A legacy in every detail
Today, in the workshop near the German border, this centuries-old tradition of glassmaking continues. Every cold cuts box and every lid carries this heritage. They are not only practical kitchen utensils, but also timeless works of art that bring the history and magic of Czech glassmaking to the world.
The decision to produce our SmacoGlas products here is not only due to the idyll of the beautiful area, but also to our demands on quality and regionality.
Why the Czech Republic and not Germany?
The decision to produce SmacoGlas cold cuts and lids in the Czech Republic, near the German border, is based on a number of important factors that make this region an ideal location for the production of these high-quality glass products:
Tradition of glassmaking
The Czech Republic has a long and proud history of glassmaking. The region near the German border has established itself as a center for high-quality glass products, thanks to a deep-rooted tradition and a continuous transmission of craft knowledge from generation to generation. The glassmakers in this region are masters of their craft and have invaluable know-how. And that's exactly what we need for our special shape. Not a single company in Germany dares to use SmacoGlas cold cuts boxes, because as simple as our SmacoGlas cold cuts boxes may seem, their production is just as demanding.
Availability of high quality raw materials
Proximity to natural resources such as high-quality quartz sand and other minerals plays a crucial role in producing premium glass. This region is rich in the necessary raw materials needed for the production of SmacoGlas cold cuts boxes and lids. This ensures the production of glass of the highest purity and quality and ensures that we reduce transport routes during production.
Craftsmanship precision
The glassmakers in the Czech Republic are known for their precision craftsmanship and their pursuit of perfection. The non-conical shape of the SmacoGlas cold cuts boxes requires an exceptional level of craftsmanship and precision. The expertise and dedication of local artisans are essential to ensuring that every cold cuts box and lid meets the highest quality standards.
Tradition of innovation
Czech glassmakers have not only preserved tradition, but also cultivated the art of innovation. They combine artisanal heritage with modern technologies and design concepts to create contemporary and unique glass products. SmacoGlas cold cuts boxes and lids perfectly embody this combination of tradition and innovation.
The region in the Czech Republic therefore offers ideal conditions for the production of our products, which are more than just a simple glass bowl. It combines traditional craftsmanship, high-quality raw materials and precision craftsmanship. This makes it a perfect place to produce SmacoGlas' exceptional glass products.
